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Received today — 2 April 2026 Charged EVs

Sion Power’s Licerion cells exceed 500 Wh/kg for defense and aerospace

1 April 2026 at 15:53

Sion Power is expanding its Licerion® lithium-metal battery program to supply cells and battery systems for US defense and aerospace. The cells are engineered to exceed 500 Wh/kg, up to 200 Wh/kg more than current advanced lithium-ion technology, even with silicon anode enhancements.

The platform covers both primary (single-discharge) and secondary (rechargeable) configurations. Target applications include long-endurance UAS, tactical and counter-UAS drones, missile and loitering munition platforms, autonomous maritime and ground vehicles and space systems. Sion Power operates a 110,000 sq ft cell manufacturing facility in Tucson, Arizona, and says it can demonstrate cells and integrated battery systems today, and expects initial product shipments in late 2026.

Lithium-metal anodes store substantially more energy per kilogram than graphite because lithium metal is lighter and more electrochemically active. For weight-constrained platforms, closing the gap from 300-350 Wh/kg for advanced Li-ion to 500+ Wh/kg translates directly into longer endurance and expanded payload capacity. Sion Power’s expansion also responds to US policy momentum—NDAA provisions support domestic battery supply chains and highlight demand for American-manufactured advanced cells.

“Our lithium-metal technology provides the step-change in energy density required to support longer-range missions, increased flight duration and higher payload capability while maintaining a U.S.-based manufacturing capability aligned with national security priorities,” said Pamela Fletcher, CEO of Sion Power.

“By combining high-energy lithium-metal chemistry with advanced battery pack engineering, Sion Power enables defense integrators to unlock two to three times increases in mission endurance, significantly extended operational range and dramatically higher payload capacity compared with conventional lithium-ion and lithium-polymer batteries used in today’s unmanned systems,” said Tracy Kelley, chief science officer at Sion Power.

Source: Sion Power

Vishay’s new automotive MOSFET driver delivers 8 mm creepage in compact SMD-4 package

1 April 2026 at 15:50

Vishay Intertechnology has launched the VODA1275, an automotive-grade photovoltaic MOSFET driver that delivers 8 mm creepage distance and CTI 600 mold compound in a compact SMD-4 package. The device targets high voltage automotive applications including pre-charge circuits, wall chargers, and battery management systems for EVs and HEVs.

The VODA1275 delivers 20 V open circuit voltage, 20 μA short circuit current, and 80 μs turn-on time—three times faster than competing devices, according to Vishay. The driver provides reinforced isolation with a working isolation voltage of 1260 Vpeak and isolation test voltage of 5300 VRMS, making it suitable for 800 V+ battery systems. The device is AEC-Q102 qualified and meets automotive reliability standards.

The high open circuit voltage allows designers to use a single MOSFET driver instead of two drivers in series, which was previously required for higher voltage applications. This simplifies circuit design and reduces component count in systems that need to drive MOSFETs and IGBTs reliably at high voltages. The driver can also enable custom solid-state relays to replace electromechanical relays in next-generation vehicles.

The optically isolated device draws power from an infrared emitter on the low voltage side, eliminating the need for an external power supply on the isolated side. “The VODA1275 features the industry’s fastest turn-on times and the highest open circuit voltage and short circuit current in its class,” the company stated. The driver is RoHS-compliant and halogen-free. Samples and production quantities are available now with eight-week lead times, priced at $1.20 per piece for US delivery.

Source: Vishay Intertechnology

Mercedes-Benz Trucks opens orders for its eArocs 400 electric construction truck

1 April 2026 at 15:24

Mercedes-Benz Trucks will begin sales of its new battery-electric eArocs 400 in April, expanding its electric portfolio to include the construction segment.

Customers in an initial 13 EU markets can now order the eArocs 400, which made its debut at last year’s bauma trade fair in Munich. Beginning in the third quarter of 2026, the base vehicle will be produced at the Mercedes-Benz plant in Wörth am Rhein, followed by integration of the electric drivetrain by Paul Group, headquartered in Vilshofen an der Donau.

The eArocs 400 is equipped with two LFP battery packs, each offering 207 kWh of capacity, housed in a battery tower behind the cab. It’s designed specifically for urban and near-road construction work, and in many use cases, it can complete a full work day without intermediate charging.

The eArocs 400 is initially offered in two versions, with technically permissible gross vehicle weights of 37 and 44 tonnes. It is available in an 8×4/4 axle configuration and four wheelbase options, and is suitable for applications such as dump bodies and concrete mixer bodies.

Key components from the second-generation Mercedes Benz eActros portfolio have been incorporated into the eArocs 400.

The eArocs 400 features an 800-volt onboard electrical architecture, as well as an integrated 3-speed transmission, providing a continuous output of 380 kW and a peak output of 450 kW. The truck supports charging at up to 400 kW via the standard CCS2 charging interface, available on both sides of the vehicle.

“The new battery-electric eArocs 400 combines the robustness required with an efficient electric drive system, covering key use cases in near-road construction,” said Stina Fagerman, Head of Marketing, Sales and Services at Mercedes Benz Trucks.

Source: Mercedes-Benz Trucks

Bosch Rexroth introduces TS 7plus conveyor for payloads up to 3,000 kg

1 April 2026 at 15:00

Bosch Rexroth has introduced the TS 7plus, a fully electric roller conveyor designed for heavy-payload manufacturing lines. The company says it’s the world’s first freely configurable, fully electric transfer system for loads up to 3,000 kg, targeting automotive, battery and aerospace/defense assembly.

The TS 7plus runs on modular sections using solid or hollow rollers roughly 50% larger than those in the predecessor TS 7 system. The larger rollers reduce moving parts per meter, which Bosch Rexroth says improves availability. Standard workpiece pallets go up to 2,200 x 3,000 mm, minimum transport height is 350 mm for both longitudinal and transverse conveying, and conveyor speed reaches 24 m/min—Bosch Rexroth says that’s significantly faster than AGVs. A redesigned bearing block with two mounting tabs speeds assembly and simplifies maintenance and replacement.

Drive is via lubrication-free king shafts with bevel gears, eliminating the re-tensioning and lubrication demands of chain drives. Motors come in 180 W and 250 W variants with a third-party interface, and can mount inside or outside the conveyor section. Internal mounting clears the working area of interfering contours, the bevel gear path also keeps lubricants away from workpieces.

The system supports two operating modes: conventional accumulation with stop gates, and a segmented mode where each motor section runs only when required. Segmented operation cuts energy consumption over the full lifecycle and allows smaller motors to be specified, extending service life. Configuration is handled by MTpro planning software—available as a local install or as the browser-based MTpro Online Designer—which auto-generates CAD models and parts lists from the standard-component builds for export to the Rexroth Store or certified partners.

Source: Bosch Rexroth

Two new EVs debut at New York auto show: 2027 Kia EV3 and 2027 Subaru Getaway

1 April 2026 at 14:27

Of four all-new vehicles unveiled in New York, two were battery-electric SUVs: one big, one small.

While EVs are supposedly in retreat across the US—don’t believe all the headlines—new battery-electric models continue to launch. Two more debuted this week at the media preview day before the New York International Auto Show that opens to the public this weekend.

The 2027 Kia EV3 is a small SUV utility vehicle that’ll be the smallest, least expensive entry in Kia’s growing line of EVs; it’s expected to go on sale late this year. At the other end of the scale, the 2027 Subaru Getaway three-row SUV utility vehicle is the brand’s largest among the four EVs it’s announced. It too will land at dealerships in late 2026.

Small SUV, big range

The Kia EV3 has been on sale in South Korea for almost two years, followed by several European countries, Australia, and New Zealand. Demand in those markets has been substantial. In North America, it will compete in the low-priced end of the EV market. Pricing and specs won’t be released until later in the year, but it’s expected to compete with the Chevrolet Bolt (starting at $28,995), the Nissan Leaf ($31,485), and perhaps Ford’s upcoming midsize electric pickup, promised for $30,000 or so. All prices include the mandatory delivery fee.

In its US trim, the EV3 in US trim is promised to have up to 320 miles of EPA-rated battery range on certain versions, comfortably higher than the 300-mile mark that may be the new US standard for buyers concerned about range. Its design nods to the big, square EV9 three-row SUV, and Kia claims a drag coefficient of 0.275, low for such a small, square, upright vehicle.

Kia offers two options for battery capacity: the EV3 Light model uses a 58.3-kilowatt-hour pack, driving only the front wheels, and projected at a range of 220 miles. This is the model whose base price will no doubt be prominently featured in marketing. On higher trims (Wind, Land, GT-Line, and GT), battery capacity is 81.4 kWh. All-wheel drive is optional on Wind and Land, standard on GT-Line and GT. Motor output is 261 hp (192 kW) on all-wheel drive models, which rises to 288 hp (212 kW) on the higher-performance EV3 GT model.

Charging is via a NACS port on the right-front fender. Kia claims DC fast charging from 10 to 80 percent in 29 minutes for the small battery, 31 minutes for the large one. As always, that’s under ideal conditions of battery temperature and ambient temperature, at a charging station capable of delivering the sustained current required. Plug and Charge is standard, allowing “plug it in and walk away” charging once set up. Kia didn’t provide a rating for onboard AC charging.

Reflecting the broad appeal of using an EV as a portable source of electricity, the EV3 will offer vehicle-to-load (V2L) power outputs. Using a bidirectional Wallbox home charging station, it will also offer vehicle-to-home (V2H) capability to power a home during outages.

Inside the small SUV, the brand’s characteristic pair of 12.3-inch displays sit horizontally across the dash. The EV3 will offer some features and options rarely found on subcompact cars in the US, including a head-up display and Surround-View monitor. A power liftgate is available, giving access to 26.1 cubic feet of cargo volume behind the second row, or 56.5 cubic feet with the rear seat folded down.

To keep costs down, the EV3 is built on a lower-cost version of the Hyundai-Kia E-GMP battery-electric platform. One salient difference: a 400-volt battery architecture rather than the 800 volts of the EV6 hatchback utility and EV9 three-row SUV, its larger siblings. That lower-cost platform is also used for the Kia EV4, a sleek compact sedan whose US debut was indefinitely delayed in October after it was scheduled to go on sale in the first quarter of this year. With utility vehicles taking a growing share of the market, and sedans losing share, that may have been a smart decision—especially since the North American EV3 is expected to be assembled in Mexico, at the same Kia plant that builds the K4.

Big SUV, small maker

At the other end of the size scale, the 2027 Subaru Getaway 3-row SUV is the largest EV offering from the small Japanese maker that now sells two-thirds of its global output in North America. Like the EV3, it will have a rated range of more than 300 miles, but this seven-passenger crossover utility vehicle is aimed at the high end of Subaru’s range. The Getaway is the EV counterpart to the brand’s aging Ascent gasoline 3-row SUV; it becomes Subaru’s tenth separate US model line.

If the shape looks familiar, that’s because it’s a light redo of the Toyota Highlander battery-electric SUV announced early this year. It’s now the fourth Subaru EV to be a clone of a Toyota, following the Solterra hatchback (Toyota bZ nee bZ4X), Uncharted small hatchback (Toyota C-HR EV), and Trailseeker wagon or utility vehicle (Toyota bZ Woodland)—the latter being the only one whose shape genuinely reads as a Subaru.

Powered by a 95.8-kWh battery pack, every Getaway comes standard with all-wheel drive—a Subaru hallmark since the 1990s—provided by a pair of electric motors rated at 420 hp (309 kW) combined. The 0-to-60-mph acceleration time for this seven-passenger SUV is quoted at “less than 5 seconds,” and its towing capacity is up to 3,500 pounds.

Like the smaller EV3, the Getaway charges via a NACS port on the right-front fender. Subaru quotes a 10-to-80-percent DC fast charging time at up to 150 kW of “approximately 30 minutes”–again under those ideal conditions. Battery preconditioning is standard, and the front Daytime Running Lights double as charging-status indicators when the car is plugged in.

In the first half of 2027, a “standard-range” model with a lower battery capacity of 77.0 kWh will be offered. It too will have AWD standard, but details will have to wait until then.

Inside, the Getaway uses a 12.3-inch digital instrument cluster—the standard Toyota setup—and a central 14-inch touchscreen display. Heated front seats are standard, with a heated steering wheel and an array of heated second- and third-row seats, ventilated seats, and more either standard on certain trims or optional.

Other features and options befit a three-row SUV likely used to carry families. Those include three-zone climate control that includes dedicated vents for the third row, a cup holder at every seat, USB-C charge ports for every row, and an optional panoramic moonroof. And “most” versions of the Getaway will have the brand’s characteristic ladder-type roof rails as standard, allowing owners of other Subaru models to use their existing Thule carriers and other roof accessories seen on Subies all across the country.

Unlike the Korea-built EV3, the 2027 Subaru Getaway will be assembled in the United States, at the Toyota plant that builds its Toyota Highlander twin in Georgetown, Kentucky. That exempts it from tariffs on imported vehicles, and it marks only the second US assembly plant for Subaru, which builds a majority of its gasoline models in its Lafayette, Indiana, plant.

From Cold Starts to Warm Rides: Advanced Thick-Film Heaters on Steel (HoS) for EV Batteries

1 April 2026 at 14:20

Sponsored by Heraeus Electronics.

The electric vehicle market is emerging as a leading field for advanced heating technologies. In EVs, heating systems are essential not only for passenger comfort but also fundamental to thermal management, keeping battery cells within their optimal temperature range in cold climates. Proper thermal control enables faster and more efficient charging, longer driving range, and extended battery life. To achieve this, EV battery heaters must be compact, lightweight, reliable, energy-efficient, and durable under demanding conditions.

Thick-film heaters on steel (HoS) are advancing as a next-generation solution, gaining adoption in Asia due to their high-power density, design flexibility, and proven resilience in harsh environments. Unlike conventional systems such as heat pumps, cartridge heaters, or positive temperature coefficient (PTC) ceramic heaters, HoS technology offers superior efficiency, reduced size and weight, and faster thermal response.

This paper reviews traditional EV battery heating methods, outlines the performance advantages of HoS technology, and examines the market forces driving innovation in thermal management. A case study is also presented that demonstrates how HoS technology is enabling progress in electric mobility.

Magna unveils DHD REX single-motor hybrid drive for range-extended EVs

31 March 2026 at 15:46

Magna, one of the world’s largest automotive suppliers, has introduced DHD REX, a single-motor dedicated hybrid drive for range extended electric vehicles (REEVs). The ready-to-integrate system is built on a modular architecture designed for OEMs operating across markets with different regulatory requirements, infrastructure conditions and customer expectations.

DHD REX runs in three modes: pure electric driving, a generating mode in which the ICE charges the battery for range extension, and an optional parallel hybrid mode for highway performance. The single-motor design reduces cost and packaging complexity compared to dual-motor configurations. Magna says the system is validated across B through E vehicle segments in AWD layouts including SUVs, and integrates into both ICE-based platforms and BEV-derived architectures.

In a range extended EV, the combustion engine runs as a generator in most conditions rather than driving the wheels—the electric motor handles propulsion. DHD REX’s optional parallel mode adds the ability for the ICE to contribute mechanical drive at highway speeds, where the efficiency penalty of the generator-motor conversion path is most pronounced.

DHD REX complements Magna’s DHD Duo, a dual e-motor dedicated hybrid already in series production. The single-motor architecture targets OEMs that want range extension capability without the cost and packaging of a two-motor system, and the modular design adapts to both ICE-based platforms being electrified and native BEV architectures adding a range extender.

“DHD REX reflects our commitment to adaptable, customer-focused solutions that support a wide range of performance and market expectations,” said Diba Ilunga, President Magna Powertrain.

Source: Magna

The certified BMS trap: why it might not actually protect your battery

31 March 2026 at 15:40

Off-the-shelf controllers with safety certifications are giving e-mobility engineers a false sense of security.

An off-the-shelf BMS with a third-party functional safety certification sounds like a solved problem. SIL-rated, ASIL-rated, ready to drop into your e-mobility battery pack. But according to Rich Byczek, Global Chief Engineer for Batteries at Intertek, that certification probably doesn’t cover what you think it covers.

“Certified BMS systems, meaning certified systems that have functional safety certifications from a third party, don’t necessarily address these functions,” Byczek told Charged during a recent webinar (now available to watch on demand). “They just look at the controller as a more generic electrical system.”

The problem: most certifications evaluate the controller hardware against a general integrity standard (IEC 61508, ISO 26262 or ISO 13849). They verify that the electronics are reliable. They don’t verify that the controller monitors individual cell voltages, manages cell-level temperature limits or handles the specific failure modes of lithium-ion chemistry.

Fuses don’t protect at the cell level

The gap is sharpest with passive protection. A pack-level fuse can interrupt a gross overcurrent event, but it’s blind to an individual cell in a series string being driven past its voltage limits. That requires active, per-cell monitoring, and a generic certified controller may not have the inputs and outputs to deliver it.

For e-mobility systems specifically, Byczek stressed that the failure modes and effects analysis (FMEA) must evaluate overvoltage, undervoltage, overcharge, overdischarge, over- and under-temperature, short circuit and excessive current, all at the cell level. “We look at those at the cell level, not only at the macro or battery pack level,” he said.

This is a different world from portable devices, where legacy standards like IEC 62133 rely on type tests and single-fault evaluations. Those standards were designed for products a user could set down and walk away from.

E-mobility doesn’t work that way. “You’re literally riding on top of that battery, potentially going at a fairly high speed,” said Byczek. “You can’t just get away from it.”

Start with the FMEA, not the certificate

The fix isn’t complicated, but it does require work. Start with an FMEA that covers every safety-critical function your BMS must perform, at the cell level. Then verify that your controller (certified or not) actually has the architecture to deliver each one. A certified controller is a starting point, not a finish line.

The standards themselves can be mixed and matched. SIL, ASIL and Performance Levels don’t map one-to-one, but regulators accept cross-framework approaches as long as your risk assessment demonstrably covers every identified hazard. For BMS systems, you’re typically targeting SIL 2, ASIL B or PLc, but the specific level matters less than proving your system can fail safely when a sensor drifts, a resistor opens or a communication link drops.

For teams pivoting from automotive EV programs into adjacent markets like forklifts, floor scrubbers and personal mobility devices, this is the adjustment that matters most. The batteries may be smaller, but the safety obligations are not.

Watch the full webinar: Rich Byczek’s complete presentation on applying functional safety to e-mobility battery systems is available on demand.

ENNOVI patents adhesive-free lamination for battery cell contacting systems

31 March 2026 at 15:34

ENNOVI has secured a German patent for its adhesive-free lamination technology for battery cell contacting systems (CCS). The laser-based process eliminates the adhesives used in conventional hot and cold lamination, and the company says the technology is already validated—meaning OEMs can adopt it without having to prove out the manufacturing process themselves.

CCS components connect and integrate individual cells within a battery module, typically combining busbars, voltage sense lines and the physical laminate layers that hold them together. Conventional CCS lamination bonds those layers using adhesives in hot or cold press processes. ENNOVI’s laser lamination achieves the same bond without adhesive material. The technology supports cylindrical, prismatic and soft pouch cell architectures. With this patent, ENNOVI now offers three lamination options (hot, cold and adhesive-free) for its CCS designs, giving battery engineers a process choice matched to their cell format.

The patent’s main commercial argument is risk reduction. Developing a new lamination process in-house takes time and carries qualification uncertainty; using a pre-validated, patented technology lets engineering teams skip that work. ENNOVI supports co-development and tailored engineering engagement, which it says allows OEM partners to maintain control over their product roadmaps.

The technology was developed at ENNOVI’s Advanced Solutions Engineering Center in Neckarsulm, which includes prototyping, testing and R&D capabilities. The facility holds ISO 9001:2015 and TISAX certifications—the latter covering automotive supply chain data security requirements.

“Automotive OEMs and battery manufacturers can design in the unique features of adhesive-free lamination, reduce engineering risk by using a technology that is already validated, rather than reinventing it,” said Randy Tan, Product Portfolio Director for Energy Systems at ENNOVI.

Source: ENNOVI

Download the guide to groundbreaking advancements in bio-based heat shrink tubing

31 March 2026 at 15:00

Sponsored by TE Connectivity.

Due to the rising global demand for sustainable chemicals, the bio-based polymer market is anticipated to expand substantially in the future, based on industry forecasts. The primary driving force behind the development of bio-based polymers is their use of renewable, plant-based content which is critical given the public’s concern on the use of fossil fuels. Significant advancements in the method for refining biomass raw materials towards the creation of bio-based construction materials and products are driving this rise.

Are you ready to revolutionize your approach to electronic component protection?  Discover the groundbreaking advancements in bio-based heat shrink tubing materials that are setting new standards in sustainability and performance. This exclusive whitepaper delves into the latest innovations and market trends, providing you with the insights needed to stay ahead in the industry.

 Here’s what you’ll learn:

  • Market Dynamics: Understand the driving forces behind the growth of bio-based polymers and their impact on the industry
  • Scientific Innovations: Explore the latest advancements in polymer chemistry and the development of bio-based materials
  • Environmental Impact: Learn how bio-based polymers reduce greenhouse gas emissions and reliance on fossil fuels
  • Application Benefits: Discover the versatility, durability, and safety features of bio-based heat shrink tubing in various applications.

Received before yesterday Charged EVs

Schneider Electric launches EV charging system delivering up to 720 kW and decentralized architecture

3 February 2026 at 03:16

Schneider Electric has introduced Schneider StarCharge Fast 720, an EV charging system for commercial and industrial sites and fleet operators in Europe. The system delivers up to 720 kW and can charge up to 12 vehicles simultaneously, targeting higher-throughput charging as demand for eMobility grows.

Schneider Electric reports 97% efficiency for StarCharge Fast 720 and says it uses dynamic load management to optimize charging across multiple vehicle types, including e-trucks, buses and passenger cars. The company positions the product as a high-power option for sites that need to serve mixed fleets and keep vehicles moving.

The system uses a decentralized architecture to improve site layout flexibility. Operators can place up to six dispensers within an 80-meter radius of the power cabinet, enabling scalable configurations for different site footprints.

For installation and operations, Schneider Electric says the design can minimize grid connections, simplify installation, and reduce noise. StarCharge Fast 720 includes lifecycle support from installation through tailored maintenance plans, with 24/7 assistance and remote monitoring via Schneider Electric’s EcoStruxure Energy Asset Portal.

Source: Schneider Electric

Cyclic Materials raises $75 million to scale rare earth magnet recycling

3 February 2026 at 03:01

Cyclic Materials has closed a $75-million Series C equity round to scale its rare earth element recycling operations across the US and Europe and accelerate its Canada-based research and development footprint. The company says the funding will speed deployment of locally anchored recycling infrastructure for magnet-containing end-of-life scrap and magnet production waste—materials it processes to produce magnet rare earth elements, including heavy rare earth elements that it notes are less commonly available from Western mining deposits.

Cyclic Materials says that the new capital will support commercial rollout and global expansion with “a substantial focus” on North American market needs.

Cyclic Materials operates a two-stage physical and hydrometallurgical recycling technology to produce rare earth elements from end-of-life products and magnet production waste. It claims its approach reduces carbon footprint by 61.2%, cuts water use to five percent of what mining requires, and achieves recovery rates exceeding 98%. The company also says its recycling infrastructure can be deployed years faster than traditional mining projects, and it positions the system as a pathway to supply heavy rare earths used in high-performance permanent magnets.

Cyclic Materials’ Mesa, Arizona site, the very first scale-up of a commercial plant for recycling and local production of rare earths in the US, with a focus on heavy and light rare earth magnets.

Cyclic Materials says its proprietary technologies can economically and sustainably recover critical raw materials from end-of-life electric vehicle motors (as well as wind turbines, MRI machines, and data center electronic waste). The company links these feedstocks to demand growth in e-mobility and other permanent-magnet-driven systems.

Source: Cyclic Materials

 

WattEV doubles capacity, adds megawatt chargers at San Bernardino electric truck charging depot

2 February 2026 at 16:51

WattEV offers a Truck-as-a-Service solution for carriers and owner-operators—not only does the company have its own fleet of electric trucks, it also operates five heavy-duty EV charging depots, and has 15 more under development. Now the company has added more charging ports and increased the available charging power at its busiest electric truck charging depot, located in San Bernardino, California.

The San Bernardino truck charging depot, located adjacent to I-215, one of Southern California’s busiest freight corridors, has added thirty 250 kW CCS ports and six 1.2 MW MCS ports to its existing 24 ports, and offers 11.5 MW of total charging power. The site will now be able to charge up to 200 electric trucks per day while offering megawatt charging capability for trucks compatible with the MCS standard.

“At our San Bernardino depot, strong and sustained utilization—currently averaging approximately 700 MWh per month—has created the need to more than double the site’s capacity” said CEO Salim Youssefzadeh. “San Bernardino sits at the center of some of the most freight-dense corridors in the country, and scaling this depot enables us to support real-world fleet growth with reliable charging, dependable operations and infrastructure designed for long-term commercial deployment.”

Source: WattEV

Northern Graphite and Obeikan to develop battery anode material plant in Saudi Arabia

2 February 2026 at 16:15

Canada-based Northern Graphite and Saudi industrial group Obeikan Investment have signed a financing agreement to jointly develop and operate a large-scale battery anode material (BAM) facility in Saudi Arabia through a joint venture company.

The $200-million BAM facility will have an initial annual production capacity of 25,000 tonnes. Construction of the facility is expected to start in 2026 and first-phase production is expected to begin in 2028. The facility will be scalable over time to meet growing global demand for graphite anode materials sourced outside of China.

The facility will be located in Yanbu, a strategically positioned industrial and logistics hub on the Red Sea that has direct access to European, North American and Middle Eastern markets.

Obeikan will hold a 51% stake in the joint venture company and Northern Graphite will hold 49%.

Obeikan will lead the organizing of local debt funding required to finance construction, development and commissioning of the plant. The partners will provide the remaining funding as equity in proportion to their ownership interests and through commercial banks.

Northern and Obeikan are in negotiations with battery manufacturers to secure long-term offtake agreements for the initial 25,000 tonnes per year of production. The joint venture will also enter into a long-term offtake agreement to purchase up to 50,000 tonnes of graphite concentrate annually from Northern’s Okanjande project in Namibia. That agreement will accelerate the restart and potential expansion of the graphite mine, which has been in a care and maintenance status since 2018.

“We are partnering with a well-financed and experienced industrial player, gaining scale, financing strength, and access to one of the world’s most strategically important industrial hubs, while accelerating the restart of our Okanjande mine in Namibia and advancing our broader mine-to-market strategy,” said Hugues Jacquemin, Chief Executive Officer of Northern Graphite.

Source: Northern Graphite

EVgo adds 100 NACS fast charging connectors with 500 more planned in 2026

1 February 2026 at 19:27

EVgo is expanding deployment of the North American Charging Standard (NACS) connectors across its public DC fast-charging network. After a 2025 pilot that installed nearly 100 NACS connectors across 22 major metropolitan areas, EVgo plans to accelerate deployment to reach more than 500 NACS connectors installed by the end of 2026, aiming to support rising demand from vehicles equipped with a NACS inlet.

EVgo says it will install NACS connectors at both existing and new sites, targeting both Tesla drivers and drivers of newer NACS-equipped EV models. The company expects that more than 80% of new EVs sold in North America will be NACS-compatible by 2030.

For 2026, EVgo says it intends to deploy additional NACS stalls in “key markets with increasing NACS vehicle penetration,” listing Austin, Houston, Las Vegas, Orlando, Phoenix, Chicago, Dallas, Detroit and San Francisco. Most sites are planned to include two to four NACS connectors, with the option to add more based on observed customer behavior and demand.

“We are already seeing an increase in NACS throughput on our network, and with more than 35 NACS models expected on American roads by the end of the year, we expect that to grow as we add more connectors throughout the country,” said Badar Khan, CEO of EVgo.

EVgo says drivers can enroll in Autocharge+ in the EVgo app to automatically start charging sessions at EVgo NACS locations without an adapter. EVgo also says most CCS (Combined Charging System) drivers can enroll in Autocharge+ as well, and that Autocharge+ has enabled over five million sessions on the EVgo network since its 2022 launch.

“Backed by rigorous testing at the EVgo Innovation Lab, we launched not only a market-leading product with our liquid-cooled NACS cables, but also a great customer experience by expanding Autocharge+ compatibility to serve both NACS and CCS drivers,” said Alex Keros, Senior VP of Product at EVgo.

Source: EVgo

Heilind adds Molex SideWize high-voltage connectors for space-constrained EV charging systems

1 February 2026 at 18:09

Heilind Electronics is adding the Molex SideWize High-Voltage Connectors to its portfolio of high-power interconnect solutions. The connectors target space-constrained, high-power designs where engineers are balancing packaging, electrical safety and power density in power-distribution hardware, like EV charging systems, data-center power shelves, UPS equipment and industrial automation.

The Molex SideWize Connectors use a right-angle architecture intended to maximize power transfer in constrained environments. The connectors are rated up to 80 A and 1,500 V per UL 4128, positioning them for high-voltage, high-current systems. The design supports higher-wattage, denser power architectures “without increasing heat generation or installation complexity.”

The right-angle design is intended to eliminate cable bend-radius challenges, while color-coding, positive locking, and 360° cable rotation are meant to simplify mating and reduce cable wear.

Source: Heilind Electronics

Kikusui’s cutting-edge power testing solutions for battery, power electronics and on-board charger applications

2 February 2026 at 16:00

The global electric vehicle industry is experiencing rapid growth, driving an urgent demand for power conversion systems that are not only efficient but also highly reliable. Among these, the on-board charger (OBC) is a critical component, tasked with converting alternating current (AC) from various charging infrastructures, residential, commercial, or public, into direct current (DC) suitable for charging high-voltage battery systems.

The performance and safety of the OBC directly impact overall vehicle efficiency, battery health, and user experience. As the EV ecosystem evolves to incorporate advanced functionalities such as vehicle-to-grid (V2G), vehicle-to-home (V2H), and modular, distributed power electronics, the requirements for testing and validation have become more complex and rigorous, particularly under variable and dynamic electrical conditions.

This article presents a comprehensive overview of how Kikusui’s cutting-edge power testing solutions specifically, the PCR-WEA/WEA2 series of programmable AC/DC power supplies, the PXB series of bidirectional DC power supplies, and the PLZ-5WH2 high-speed DC electronic loads enable detailed evaluation, functional testing, and seamless system integration of OBCs and other critical EV power electronic components, including traction batteries. These tools support robust characterization across a range of real-world scenarios, contributing to improved design validation, compliance, and performance optimization in next-generation electric mobility systems.

Electric vehicle OBCs serve as the primary interface between the power grid and a vehicle’s high-voltage battery, enabling safe AC-to-DC conversion across a wide range of input conditions. Modern OBCs must not only provide efficient unidirectional charging but increasingly support bidirectional energy flow for V2H/V2G functions, grid-interactive services, and energy storage applications.

At the same time, automotive manufacturers are shifting toward compact, modular, and multifunctional power electronic assemblies, combining OBCs, DC/DC converters, and junction boxes into integrated units to reduce size, weight, and cost.

These advancements increase the need for:

  • Robust AC-side resilience against voltage sags, frequency variations, momentary interruptions, and harmonic distortion.
  • Stable DC-side control, ensuring proper charging behavior, battery protection, and compliance with global standards.
  • Test equipment capable of reproducing worldwide grid conditions, enabling repeatable and accelerated development.

Kikusui’s laboratory-grade power systems provide this controlled environment, ensuring OBCs and battery systems are verified under real-world electrical variability with high fidelity.

Figure 1. AC–DC Conversion of Voltage and Current Waveforms in an On-Board Charger (OBC).

AC-Side Evaluation of On-Board Chargers
The PCR-WEA/WEA2 Series is a high-capacity AC/DC regulated power supply designed for flexible, high-precision grid simulation. It supports all major global AC configurations used for electric vehicle (EV) charging, including:

  • Single-phase 120 V (commonly used in USA)
  • Single-phase 200 V three-wire (L1-N-L2, typically 100 V line-to-neutral, 200 V line-to-line)
  • Three-phase 208V (line-to-line), common in industrial or commercial charging applications

A single PCR-WEA/WEA2 unit can replicate these voltage and phase conditions without requiring additional hardware, significantly reducing test complexity and enabling rapid configuration changes for global compliance testing.

The 15-model PCR-WEA2 lineup offers AC/DC output from 1 kVA to 36 kVA, with variable single- and three-phase output from 6 kVA upward. It features a regenerative mode for reduced power consumption and supports mix-and-match parallel operation up to 144 kVA for scalable test systems, the series offers:

  • Output frequency flexibility up to 5 kHz
  • 4x rated peak current capability
  • 1.4x inrush current tolerance for 500 ms

These features enable engineers to accurately evaluate OBC performance during startup, simulate real-world grid disturbances, and validate transient handling during rapid load transitions.

Available power configurations options 1 kVA and 2 kVA, 4 kVA, 8 kVA, 12 kVA, 16 kVA, 20 kVA, and 24 kVA. For applications requiring higher capacity, parallel operation can extend the output up to 96 kVA. Additionally, the three-phase PCR-WEA2 series is available in 3 kVA, 6 kVA, 12 kVA, 18 kVA, 24 kVA, 30 kVA, and 36 kVA models, with parallel expansion possible up to 144 kVA. 

Figure 2. AC Power Simulation for EV Charging: Single-Phase and Three-Phase 100V/200V Inputs Delivering Pure Sine Wave Outputs for 7kW, 11kW, and 22kW Charging.

Key Features and Benefits of PCR-WEA/WEA2:

  • Versatile Output Configurations supporting all major EV charging voltages.
  • Ultra-Compact Design providing high power density for reduced lab footprint.
  • Exceptional Transient Handling for inrush and peak-load events.
  • Advanced Sequencing Functions to simulate disturbances, harmonics, and advanced grid behavior.
  • Global Grid Simulation with adjustable voltage, frequency, and phase.
  • Proven Reliability, widely used in Japanese automotive and consumer electronics industries.

Sequence Functions for Advanced AC Simulation
The PCR-WEA/WEA2 Series incorporates sophisticated waveform programming that allows engineers to replicate complex utility grid behavior with precision. These functions are essential for evaluating OBC reliability, EMC performance, and compliance with international test standards.

Simulation of Power Disturbances

The system can reproduce a range of real-world anomalies, including:

  • Undervoltage/Overvoltage
  • Voltage dips, swells, and fluctuations
  • Instantaneous interruptions
  • Waveform distortion

These simulations help verify OBC operation during brownouts, unstable infrastructure, and transient grid events.

Harmonic and Phase Control

The PCR-WEA/WEA2 supports harmonic synthesis up to the 40th order, enabling detailed analysis of power factor correction (PFC) behavior and OBC EMI performance. Adjustable initial phase settings (e.g., 0°, 90°, 270°) enable worst-case startup scenario testing.

Compliance and Standards Testing

The series supports testing aligned with major global power quality standards, such as:

  • IEC 61000-4-11 – Voltage dips, short interruptions, variations
  • IEC 61000-4-28 – Frequency variations
  • IEC 61000-4-34 – Voltage disturbances for high-current equipment

These features help manufacturers validate devices before formal certification, reducing development cycles and compliance risk.

Figure 3. Various Sequence Functions: Simulation of Voltage Dips, Interruptions, and Harmonic Waveforms for Compliance with IEC 61000 Standards

DC-Side Evaluation of On-Board Chargers
To complement AC-side testing, Kikusui provides powerful DC-side test instruments, including the PXB Series bidirectional DC power supply and the PLZ-5WH2 Series high-speed DC electronic load.

PXB Series – Bidirectional High-Capacity DC Power Supply

The PXB Series offers bidirectional operation, allowing both sourcing and sinking of power for energy-regenerative testing. This reduces total energy consumption during extended test cycles.

Supporting voltages up to 1,500 V, the PXB series is ideal for evaluating high-voltage battery systems (300–750 VDC typical). Its regenerative capability simulates both charging and discharging conditions, closely reflecting actual EV operating environments.

PLZ-5WH2 Series – DC Electronic Load

The PLZ-5WH2 Series provides high-speed transient response and precise dynamic load control, enabling accurate measurement of OBC output characteristics such as voltage regulation, ripple, and transient response.

With voltage handling up to 1,000 V, it allows engineers to evaluate the OBC’s behavior under sudden load changes, ensuring safety and reliability in real-world operation.

System Integration and Application Flexibility
By combining the PCR-WEA/WEA2, PXB, and PLZ-5WH2 systems, Kikusui delivers a fully integrated OBC test environment capable of simulating both grid-side and battery-side conditions with precision.

This integrated platform allows:

  • End-to-End AC–DC performance testing under variable grid conditions
  • Long-term endurance and efficiency testing through regenerative power flow
  • Harmonic, transient, and compliance testing per global standards
  • Optimized energy use through power regeneration

Such a setup ensures comprehensive validation and accelerated development of next-generation OBC and EV power systems.

Conclusion
As EV power electronics expand in capability and complexity, the need for high-precision, globally representative test environments continues to grow. Kikusui’s PCR-WEA/WEA2, PXB, and PLZ-5WH2 series provide a comprehensive solution for AC and DC evaluation of OBCs, high-voltage battery systems, and related power electronics.

By delivering advanced harmonic simulation, regenerative operation, fast transient control, and compliance-oriented sequence functions, these instruments enable engineers to design, validate, and integrate next-generation EV charging and energy-management systems with confidence.

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Off-highway’s electric shift: why voltage, modularity and e-hydraulics matter

30 January 2026 at 16:43

Electrification of off-highway vehicles isn’t new. What’s new is the combination of battery economics, tighter urban rules and a rapidly evolving global supply chain—forces that are pushing OEMs to rethink machine architecture, service strategy and the realities of charging on a jobsite.


Danfoss Editron’s Eric Azeroual on off-highway electrification trends

Electrification is often framed as the next big disruption for construction, mining and agricultural equipment. But in the off-highway field, “electric” has been hiding in plain sight for decades. Look at ports and mines and you will find machines that already exploit electric torque, efficiency and controllability, even if a diesel engine is still part of the system. In warehouses, electric forklifts and aerial work platforms have long been mainstream.

So why does electrification feel like a fresh wave now?

Charged recently chatted with Eric Azeroual, Vice President at Danfoss Editron (the electrification arm of Danfoss Power Solutions). He pointed to two accelerants: rapidly improving battery economics and the rising pressure of city-focused emissions standards. As he described it, off-highway is “going through a very big transformation,” moving away from internal combustion engines and conventional hydraulics toward electric and electrified hydraulics.

The real inflection point: batteries got cheaper and cities got louder

Azeroual argues that off-highway didn’t suddenly “discover” electrification. Engineers and end users have long understood the benefits of electric machines: power density, high torque at low speed, and the efficiency advantages that come from precise control.

The first thing that has changed over the last few years is the affordability of the energy storage needed to untether machines from the grid. Azeroual explains that the momentum of passenger-car electrification pushed battery cost down from roughly $1,000 or $1,500 per kWh” to $100 or $150, making it feasible to electrify a much larger slice of off-highway equipment—especially the “middle market” between tiny low-power vehicles and large, grid-connected machines.

The second accelerant is regulation, especially in cities. Emissions standards for machines operating in urban areas are tightening, and OEMs are weighing whether to keep investing in increasingly complex after-treatment systems or to redirect that investment into electric platforms and electrified work functions.

This combination is particularly consequential because construction dominates demand. Azeroual pegs wheel loaders and excavators as roughly 50% of the off-highway market, and he sees them as “poised to electrify quicker” for a very practical reason: their duty cycles often align with electrification better than outsiders assume. Many of these machines do not travel long distances, and they operate in defined spaces, with intermittent work and idle time. And because many operate inside cities, regulation and noise become immediate drivers. He offered a vivid example: an excavator operating in the middle of Paris may need to be electric to meet emissions requirements in the near future.

A two-speed voltage world: 48 V at one end, high voltage everywhere else

One of the clearest signs that off-highway electrification is maturing is that the debate is shifting from whether to electrify to how to electrify. For Azeroual, voltage is becoming the defining design fork.

The first wave is already here: compact wheel loaders and mini excavators built around low-voltage (typically 48 V) architectures. They are “low risk,” relatively straightforward to charge, and avoid the safety and integration complexity that comes with high voltage.

But he does not expect a smooth ladder that includes a significant medium-voltage category. Instead, he predicts a fast jump: either sub-60 V systems (the 48 V class) or high-voltage systems for most platforms beyond that—“two poles,” as he described it.

Two engineering drivers sit behind that jump:

  • Charging rate and uptime. Higher voltage enables higher power transfer, which reduces charge time and protects equipment uptime, an essential economic variable in off-highway.
  • Power and efficiency. When power requirements push beyond about 150-200 kW, higher voltage becomes a practical way to reduce current and resistive losses, improving system efficiency and lowering thermal burden.

Danfoss Editron is developing low-voltage and high-voltage solutions because those are the two segments in which OEMs are placing bets.

Danfoss Editron electric motors
Danfoss Editron ED3 on-board charger
Danfoss Editron 48-voltage electric motor to power hydraulic gear pumps
Danfoss ePump Power Module

Azeroual also sees an important “bridge” between automotive and off-highway: heavy-duty trucks and commercial vehicles. In his view, advancements there are helping close the gap between passenger-car high-voltage ecosystems and off-highway requirements. Danfoss is selectively involved in on-highway electrification, he said, primarily when the technology can be carried back into off-highway products.

Why modularity is not optional in off-highway

In passenger cars, product strategy is built around standardization: a small set of interfaces, high-volume platforms and minimal variation. In off-highway, that assumption fails quickly. OEMs face wide variation in machine layout, packaging space, work functions and customer expectations, and volumes are often low enough that a “one-size-fits-all” approach can become a deal breaker.

Azeroual offers drivetrain topology as an example. An off-highway machine can easily require five motors and five different inverters, and each of those components must mount, route and cool in a way that fits a specific machine layout. Unlike automotive, in which the interface might be standardized around a small set of packaging conventions, off-highway often demands different form factors—“pancake” versus cylindrical—and different mounting realities.

Modularity is not purely mechanical. Off-highway machines are increasingly sensor-rich—OEMs are demanding more inputs and outputs, more diagnostics and more freedom to calibrate software to match unique work cycles. Azeroual describes modularity as the ability to modify interfaces—shaft, spline, connectors—as well as the software itself, so that end users can calibrate behavior to a particular application.

This is where Danfoss leans on its controls background. Azeroual highlighted Danfoss’s long history with the PLUS+1 software architecture—about 20 years—as a framework that allows customers to “pick and choose building blocks” for their vehicle architecture.

The trade-off, he acknowledged, is cost. Adding options and configurability can increase part cost. But in off-highway, flexibility is frequently the price of entry, especially when customers order ten units rather than ten thousand. Azeroual suggested that suppliers built around high-volume standardization often struggle here, and that a lack of flexibility can even be perceived as “arrogant” in what is, despite the equipment size, “a small world” of industrial machinery. 

He offered a concrete benchmark for how far this variation can go: a single motor family may exist in “350 different variants,” driven by mechanical interfaces, connector options and related configuration needs.

The business physics: ROI sensitivity and market cycles

Off-highway is an engineering market, but it is also a market governed by simple economics. Azeroual says that end users are “very sensitive to ROI,” and notes the historically incremental pace of machine innovation: if the machine does the job, buyers prioritize reliability and hours-of-operation improvements over radical redesigns.

Electrification is different because it forces a step change across the machine: architecture, components, controls and service. That creates opportunity, but also hesitation when business conditions tighten. He described the market as a “light switch.” When money is tight, innovation slows—when demand rises, appetite returns.

Azeroual also called out a cultural difference that can surprise engineers coming from automotive: in off-highway, prototypes can end up being sold. He contrasted this with passenger cars and commercial vehicles, where prototypes are built for validation and never reach customers. In off-highway, a prototype electric machine may be purchased quickly, because machines are often custom-built and buyers are eager for workable solutions.

That dynamic can create whiplash. Some OEMs built electrified machines and struggled to sell them immediately, leading to a “we did it for nothing” sentiment, which Azeroual described as short-sighted. He contrasted those reactions with OEMs that treat electrification as part of a longer strategy—leveraging learnings from other mobility markets such as marine and on-highway trucks.

China’s gravitational pull on the electrification supply chain

Azeroual did not sugarcoat the role of China in electrification. He conceded that China dominates the electrification supply chain—batteries, motors, inverters—and suggested that global OEMs and suppliers must consider what that means for cost and iteration speed.

China’s strategic focus at the Bauma China trade show in 2024, which was heavily centered on electrification. Chinese OEMs were not simply showing concepts—hey had machines available for purchase and deployment.

From an engineering standpoint, the more uncomfortable point is cost and iteration. Azeroual suggested that Chinese suppliers are further along in development cycles—he describes China as being in the midst of a “seventh evolution” of motor and inverter development, compared with “generation three” elsewhere.

Azeroual’s interpretation is that Chinese manufacturers have iterated aggressively enough to understand the “bare minimum” required to serve real applications, rather than over-designing for edge cases.

A hidden differentiator: distribution, service and local engineering leverage

In off-highway, buying a component is inseparable from buying uptime. Machines operate in harsh environments, under schedule pressure, and downtime can erase any cost savings quickly.

Azeroual framed Danfoss’s large distribution network as a strategic advantage that complements modular design. Distributors are not only sales channels—they can also act as local integrators and solution builders. He described seeing a distributor share an integrated solution built from Danfoss components—motor, pump and controls—and offer it directly to customers.

He also warned about the limits of low-price entrants who lack service infrastructure. A component may be inexpensive, but when the part breaks, the question becomes who can service it and how quickly the machine can return to work—off-highway’s definition of real value.

Right-sizing as cost strategy: what marine and continuous-duty markets teach

Azeroual offered an engineer’s answer to the cost problem: learn from harsh duty cycles where the physics are unforgiving.

He explained how Danfoss’s experience in marine and oil-and-gas applications—markets in which motors can run continuously near their limits—provides data that informs product design for off-highway. In traction, peak power may be brief. In marine, “the peak power is the continuous power,” and the system runs “continuously at the edge.”

That stress testing can reveal that many products are over-designed for off-highway applications.

For engineers, this is a critical theme: electrification is not just about making an electric machine work. It is about making it work at the right cost, with the right lifespan assumptions, and with materials and performance aligned to actual duty cycles.

The bridge technology: electrifying hydraulics before electrifying everything

Azeroual repeatedly returned to a pragmatic adoption path. Off-highway is conservative. If something is “too new,” it can stall. He suggested that this conservatism is part of why fully electric machines have not yet taken off broadly.

Danfoss’s near-term emphasis is electrifying hydraulics and improving hydraulic efficiency—essentially using electric control to reduce wasted energy and to make work functions more responsive. The underlying idea is to stop wasting energy “turning a pump,” and to control pressure and flow so that the system operates as efficiently as possible.

He also suggested that electrification enables new component design choices, such as high-speed pumps better matched to electric motors—on the order of 8,000 to 10,000 RPM—along with the potential for lower noise once the combustion engine is removed from the loop.

Azeroual highlighted one Danfoss example as a “best of the best” combination: pairing a digital displacement pump (DDP) with an electric motor. Digital displacement can modulate pump output to match demand, and electric motors allow speed to be adjusted dynamically, expanding the operating envelope and improving efficiency. He called the combination “a game-changer.”

Then came a forecast that will spark debate: Danfoss anticipates pure battery-electric machines to remain “less than 5% by 2030,” while electrified, efficient hydraulics could rise into the 20-30% range.

Whether or not those exact percentages prove correct, the directional message is clear: for many machine classes, electrifying the work functions may deliver ROI sooner than full battery-electric conversion—and that can be a bridge to deeper electrification later.

Seeing is believing: demos, application centers and operator acceptance

Technical arguments alone rarely shift off-highway buying behavior. Operators, fleet owners and rental companies need proof of performance under real conditions.

Azeroual described Danfoss’s Application Development Centers (ADCs) as a way to generate that proof. Danfoss takes in customer vehicles (or selects platforms with high innovation potential), implements new architectures and then invites customers to test them. He cited ADCs in Ames, Iowa; Haiyan, China; and Nordborg, Denmark; where Danfoss can rapidly prototype and demonstrate solutions.

Demonstrations matter because they reveal benefits that spec sheets rarely capture. One example is jobsite communication: electrified machines can be quiet enough for a spotter to talk to an operator while the machine is digging, potentially improving precision and teamwork. Azeroual agreed that these “other things that we didn’t expect” can shift perceptions quickly.But he also emphasized the counterweight: electrified machines are still more expensive. Adoption depends on solving charging and uptime in a way that fits the ways in which equipment is actually deployed.

Charging is a bottleneck—and it won’t look like highway fast charging

Charging is where off-highway diverges most sharply from passenger cars. Even as on-highway electrification is building an extensive DC fast charging network, off-highway equipment often cannot use it. “You’re not going to bring an excavator on the side of the highway” to charge, Azeroual said.

Instead, the question is what power exists on a jobsite—and how a machine can use it without slowing the work.

Azeroual pointed to a practical Danfoss product development: an onboard AC charging solution, the ED3 (Editron three-in-one). His framing is pragmatic: most construction sites already have access to AC power, while DC power is “very rare” on-site and only possible through new large power banks. By enabling meaningful AC charging—he cited 44 kW as an example—machines can recharge overnight or during breaks without requiring a dedicated DC infrastructure build-out.

He also suggested that equipment-rental economics could become a key enabler. Because machines are often rented, a rental company could match battery size and charging strategy to the job: the same platform with a larger battery for a remote site, or a smaller-battery version when overnight charging is available. That kind of modularity, he argued, could help “break the barriers of entry.”

What this means for engineers designing the next generation of machines

Azeroual’s perspective makes one thing clear: off-highway electrification is not a single technology trend. It is a systems transition shaped by economics, policy and a rapidly evolving global ecosystem.

For engineers, several practical implications stand out:

  • Architecture decisions are converging. Expect a split between low-voltage compact machines and high-voltage mainstream platforms, driven by charging power, efficiency and the 150-200 kW-plus reality of many work cycles.
  • Modularity is an engineering requirement. Mechanical interfaces, packaging, I/O and software calibration flexibility are not “nice to have” in off-highway; they are central to winning programs across diverse machines and low-to-medium volumes.
  • E-hydraulics is likely to be a major near-term lever. Electrifying and optimizing hydraulic work functions can deliver efficiency, noise and controllability gains without requiring every machine to become fully battery-electric overnight.
  • Charging must match the jobsite. Onboard AC charging, right-sized batteries and fleet/rental planning may matter more than replicating the passenger-car DC fast charging playbook.

Off-highway will not electrify evenly. Some segments—compact urban machines and duty cycles with predictable charging—will move quickly. Others—long-duration field work, remote jobsites and exceptionally harsh duty cycles—will take longer. But the direction is increasingly clear: electrification, in one form or another, is becoming a standard design constraint, not a side project.

Pilot Travel Centers to deploy heavy-duty EV charging stations for Tesla Semis

30 January 2026 at 16:33

Truck stop operator Pilot Travel Centers has entered into an agreement with Tesla to install charging stations for Tesla’s Semi heavy-duty electric trucks.

The Tesla charging stations will be built at select Pilot locations in California, Georgia, Nevada, New Mexico and Texas, along I-5, I-10 and “several major corridors where the need for heavy-duty charging is highest.” The first sites are expected to open in Summer 2026.

Each location will host four to eight charging stalls featuring Tesla’s V4 cabinet charging technology, which can deliver up to 1.2 megawatts of power at each stall.

Pilot says that in the future, the sites may be expanded to be compatible with heavy-duty electric vehicles from other manufacturers.

“Heavy-duty charging is yet another extension of our exploration into alternative fuel offerings, and we’re happy to partner with a leader in the space that provides turnkey solutions and deploys them quickly,” said Shannon Sturgil, Senior VP, Alternative Fuels at Pilot.

Source: Pilot Travel Centers

Korea Zinc and Alta partner to produce rare earth oxides in the US using permanent magnet waste material

30 January 2026 at 16:30

South Korean metals producer Korea Zinc has signed a strategic partnership with US-based Alta Resource Technologies to produce rare earth oxides for applications including EVs.

The two companies plan to establish a joint venture in the US and build production facilities on the site of Korea Zinc’s US subsidiary to separate rare earth elements using Alta’s biochemical technology. The biochemical process platform technology uses custom-designed proteins to selectively separate and purify low-concentration rare earth elements contained within complex mixtures.

Korea Zinc is building a $7.4-billion integrated smelter in Tennessee to meet demand for supply outside of China.

The JV aims to start commercial operations in 2027, starting with an annual processing and production capacity of 100 tons of high-purity rare earth oxides. The JV plans to gradually expand production.

Production will focus on high-purity rare earth oxides such as neodymium oxide, praseodymium oxide, dysprosium oxide and terbium oxide, using permanent magnet waste located in the US as raw material.

The goal is to establish the foundation for a stable supply chain of rare earth oxides to both South Korea and the US.

Since 2022, Korea Zinc subsidiary PedalPoint has been forming a recycling value chain in the US through strategic acquisitions, including e-waste recycling company Igneo, electronics recycling company evTerra, scrap metal trading company Kataman Metals and IT asset management company MDSi. The recycling business is expected to ensure a stable supply of waste to the JV.

“Following our strategy to play a central role in the Korea-US core mineral supply chain by building a smelter in the US, this collaboration will be an important milestone in the rare earths sector, which has recently become increasingly strategically important worldwide,” said Choi Yoon-beom, Chairman of Korea Zinc.

Source: Korea Zinc

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